Quality & Testing

Built Right.Tested Thoroughly.

Every DuraFlux transformer is engineered, inspected and tested to meet and exceed Indian Standards (IS) and BIS requirements.

DuraFlux quality control and testing facility

Our Quality Policy

Quality Engineered Into Every Unit

At DuraFlux, quality is not an afterthought — it is engineered into every transformer from the very first step. Our manufacturing processes are designed to meet and exceed the requirements of Indian Standards (IS) and industry best practices.

Every transformer undergoes a rigorous multi-stage inspection and testing protocol before it leaves our facility. We maintain detailed test records for every unit, ensuring complete traceability.

  • IS 1180 & IS 2026 compliance
  • BIS-certified manufacturing processes
  • High-grade CRGO core material
  • Premium copper / aluminium windings
  • Grade A insulating oil
  • Detailed test reports for every unit

Testing Protocols

Comprehensive Testing at Every Stage

From routine checks on every unit to design-qualifying type tests and customer-specified special tests.

Routine Tests

Performed on every transformer before dispatch.

  • Winding resistance measurement
  • Voltage ratio measurement
  • Short-circuit impedance & load loss
  • No-load loss & current
  • Dielectric (induced & applied voltage)
  • Separate-source power frequency test
  • Oil leakage test

Type Tests

Conducted for design qualification and standard compliance.

  • Temperature rise test
  • Lightning impulse voltage test
  • Switching impulse voltage test
  • Pressure test on tank
  • Short-circuit withstand capability
  • Sound level measurement
  • All routine tests included

Special Tests

Available on request, per customer specification.

  • Zero-sequence impedance measurement
  • Harmonics measurement
  • Dissolved Gas Analysis (DGA)
  • Sweep Frequency Response Analysis (SFRA)
  • Partial discharge measurement
  • Insulation power factor test
  • Capacitance & Tan Delta test

Our Process

Multi-Stage Quality Assurance

Step 01

Raw Material Inspection

All incoming materials — CRGO core, copper/aluminium conductors, insulation and oil — are inspected to verify compliance with specifications.

Step 02

In-Process Inspection

Quality checks at every stage — core stacking, coil winding, assembly, vacuum drying and oil filling.

Step 03

Pre-Dispatch Testing

Complete routine testing on every finished transformer, with formal test reports signed off by our QA engineer.

Step 04

Final QA Sign-Off

Final inspection of dimensions, ratings, fittings and nameplate before the unit is approved for dispatch.

Quality You Can Rely On